Saturday, December 3, 2016

Business/industry Professionals Suggest Bearing Options

Business/industry Professionals Suggest Bearing Options

Date: 12.3.16
Location: Logan HS

The following information was sent to us from our contacts at Motion Industries, Inc. and Schaeffler Group USA, Inc. Earlier this fall the students had a conference call with Schaeffler reps to explain and trouble shoot the Exo Arm joint articulation problems. The result of that conversation is the information you see below.

      For the main support bearing mounted at the top of the support leg we suggest a 2” slewing ring bearing. The slewing ring will allow 360 degree rotation and will accommodate axial and radial thrust loads. This is a low friction bearing with many balls internally. I have attached a basic drawing that Al Bower has created which shows a possible way for mounting the bearing on a stepped shaft. This part # is CSXA020-HLE.
•         After much discussion regarding the bearings for the arm, we are recommending rod ends. The rod ends that we have suggested have a 25 mm bore and will connect to threaded rod. We envision the bore of the rod end being connected to a clevis which could then be connected to another rod end and rod. The rod ends will allow for some misalignment by the user, but will help to ensure that the arm stays relatively rigid while grinding. We had explored using a ball joint (as discussed during our previous call), but Schaeffler  does not offer a product which we felt would meet your needs for this application. This part number, which would require 3-4 depending on if we will connect a rod end to the grinder, is # GIR25-UK. Threaded rod ends with the necessary length would need to be ordered. I believe Motion can assist with this.
•         We are unsure of if you are planning on adding additional support framing around the arms or if you would just use the rod.
•         Going back to our previous discussion, will you be installing a spring between the upper arm and forearm instead of an actuator? We feel this could minimize your costs/complexity and may accomplish much of what you want to do with the actuator.
•         For the adjustable height feature of the exo-arm we currently recommend a round shaft system with open bearing and housing.  This would make it easy to assemble.  To drive it, either look into a belt system, an acme screw (of which they’d have to source elsewhere), or manual adjustment.  We also discussed drilling a hole and placing a pin into the shaft to keep the height where the user would like it to be. In reviewing your initial drawing, it appears that this may have been what you were considering as well. These are part numbers TSNW16, KSO16, and KSN016.

First sketch of Exo Arm


Friday, November 11, 2016

Understanding How A Grinder Works

11.10.16
DE Class
Logan HS


Many of the students in DE have ever seen a metal grinder let alone use one. We took part of the class today to go into our welding lab and have them all use a grinder so they could feel and experience the operation.

The students were asked to feel what muscles and joints were used in the operation to better visualize what is needed for a final design solution.


Pictured is Taren grinding a piece of metal.




Tuesday, November 8, 2016

Balanced Approach to Design

11.8.16
Guest Speaker: Dave Foye, Retired Electrical Engineer

The DE class asked Dave Foye to come in and lead us through different considerations for the Exo Arm Project.

Some key bullet points we took away from the discussion were:


  • The real problem is the relationship between the tool and the workpiece.
  • How much force (ft/lbs) can the exo skeleton structure support.
  • We have to determine the idealized path the tool moves on.
  • How many degrees of freedom of movement do we need to support.
  • How do we balance the design? For example..over design the tool holder but under design the support structure for it.
  • Mechanical vs fully automated or hybrid.
Dave Foye talking to the DE class on Exo Arm Project



Friday, October 28, 2016

Conference call with Schaeffler Reps.

Date: 10.26.16
Time:10:00-10:30 AM
Location: Logan HS
Goal: Participate in a conference call with Schaeffler reps to determine the type of joint articulation needed.
The students in Digital Electronics participated in a conference call with a linear specialist from Schaeffler, Inc.  The discussion centered on how to best articulate the joints and what bearing should be used. A sketch was referenced as the discussion moved forward. Students had a chance to comment and ask questions.

Schaeffler staff will be sending us a recommendation on what we should purchase for the Exo Arm project.

Students participating in a conference call.

Students participating in a conference call.

Wednesday, October 26, 2016

Welcome to the Logan Ranger Exo Arm Project

Logan Ranger Exo Arm Project

Date: 10.26.16

Welcome to the first post for the Logan Ranger Exo Arm Project.


The PLTW-Digital Electronics class at La Crosse Logan High School is partnering with Industrial Automation, Motion Industries, Inc., Schaeffler Group USA, Inc. and Trane of La Crosse to design and build a Repetitive Work Exo Arm. Target date for project completion will be the summer of 2017.

Exoskeletons contain rigid and resistant components that fulfill a set of functional roles including protection, support and as an assistive technology to improve the quality of life. They are fabricated out of steel or aluminum and move with the use of actuators or servo motors. A microcontroller is separately programmed dependent on the function of the exoskeleton.

The students will focus on designing, programming and fabricating an “Exo Arm” with the following targeted goals:
1. Create an authentic engineering learning experience for the students.
2. Design and fabricate an Exo Arm for a repetitive work related job (grinding) in manufacturing.
3. The Exo Arm will relieve the tension and lifting forces that a worker experiences with a grinding operation.

The Exo Arm will be designed and fabricated at Logan High School in the Technology and Engineering Department. Industrial Automation, Motion Industries, Inc., Schaeffler Group USA, Inc and Trane will provide technical support and help define the parameters of the project.

A grant request to help fund the project has been submitted to the La Crosse Public Education Foundation, which in recent years has supported class projects to build remote-operated underwater and aerial vehicles, as well as a self-driving car.

“Working with our business partners to create high level engineering projects of this nature generates a more authentic learning experience for our students.” –Steve Johnston, Logan High School, Technology & Engineering Department.

“Industrial Automation (a Division of Wettstein Brothers Electric Inc.) is pleased to provide technical support for the Logan High School Repetitive Work Exo Arm Project. This in class project, provides an example of how industrial automation technologies are utilized in real industry situations”- Mike Wettstein, President-Electrical Contractor & Controls Integrator

“Motion Industries routinely coordinates the interactions between designers and manufacturers demonstrating the role Industrial Distribution plays in bringing projects such as this to fruition.” – Bill Bandish, Branch Manager, Motion Industries

“Schaeffler Group USA, Inc. is proud to support Logan High School in providing an authentic engineering experience for their students. By designing and building their own Exo-Arm, students will have the unique and exciting opportunity to be involved in a real world project; from start to finish.”

-Jesse Potratz, Sales Representative, Schaeffler Group USA, Inc.
Gaining hands on experience with this project is a valuable resume builder and personal development plan for the students to take with them into their next endeavor. Mike Karlovich, EHS Manager Trane, Inc.

Industrial Automation
Mike Wettstein, President
214 Vine Street
La Crosse, WI 54602-1445
608.796.7807

Motion Industries, Inc.
Bill Bandish, Branch Manager
2724 Commerce Street
La Crosse, WI 54603
608.785.1200

Schaeffler Group USA, Inc.
Jesse Potratz, Sales Representative
N16 W23233 Stoneridge Drive
Suite 170
Waukesha, WI 53188
262.544.8270

Trane
Mike Karlovich, CSP – EHS Manager
3600 Pammel Creek Road
La Crosse, WI 54601
608.787.2852

Logan High School Contact:
Steve Johnston, Technology and Engineering Dept.
1500 Ranger Dr.
La Crosse, Wisconsin 54603
608.789.3306